High voltage systems technology

VA2.7.2.5
High voltage systems technology
High voltage systems technology

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For ordering the dangerous good or other information please contact our customer service center.
This experiment/set up contains dangerous goods.
These are not available for online purchase.
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For ordering the dangerous good or other information please contact our customer service center.
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Description

The training systems for electromobility from LEYBOLD® are ideal for use in the training of automotive mechatronics technicians in all disciplines, but especially, of course, in the field of “system and high-voltage technology”. The training systems are also ideal for training technicians, master craftsmen and engineers.

The focus is on troubleshooting: the experiments presented are based on the content of the currently valid framework curricula and can be supplemented as required.

With the high-voltage system trainer, it is possible to simulate insulation faults in HV cables and components in a simple way. This makes it possible to train and improve systematic troubleshooting with original workshop measuring devices.

This equipment is used to carry out basic experiments on the following topics:

  • HV battery and HV electrical system
  • Intrinsic safety through the pilot line and potential equalization
  • Inverter with HV measuring points
  • Measurement and manipulation of various insulation resistances
  • E-machine connection with measurement option at open cable ends

Hybrid and electric vehicles: training systems for automotive training

The training systems for electromobility from LEYBOLD® are ideal for use in the training of automotive mechatronics technicians in all disciplines, but especially, of course, in the field of “system and high-voltage technology”. The training systems are also ideal for training technicians, master craftsmen and engineers.

As electrical systems in vehicles were previously considered to be largely harmless, awareness of voltages that are dangerous to touch must be raised and new safety measures and procedures must be taught in a targeted manner.

This means that tradespeople, automotive mechatronics engineers and trainers are all facing new challenges in the field of electromobility. It is problematic to have to work on the voltage under real conditions and still ensure maximum safety for the trainees during lessons.

 For this purpose, LEYBOLD® has developed a trainer that can be used to practise unlocking electric vehicles. The device is suitable both for demonstration by the trainer/teacher and for practical exercises by the trainee/student, e.g. in learning field 11. Technical service companies (e.g. ADAC), test centers (TÜV, Dekra), rescue services (fire department, THW) or recyclers can also benefit from this training concept in order to prepare specialists for this innovative segment of automotive technology.

Automotive mechatronics technician specializing in “system and high-voltage technology” learning field 13S
As a supplement, a private charging station is offered, with which the charging process can be reproduced. Since an original charging controller is used, charging states A to F are possible. As no real battery cells are installed in the high-voltage trainer, the charging process can be started or stopped at any time without affecting the functionality of the trainer.

Components of equipment sets

1 739947 PEV High Voltage Trainer LD
1 739968 * HV machine stator 0.3 LD
1 7747729 * Squirrel cage rotor, high efficiency, 0.3 LD
1 7747721 Squirrel cage rotor, 0.3 LD
Measuring devices
1 739949  8  HV PC measurement adapter for E-Mobility LD
1 524013SKFZ Sensor-CASSY 2 Starter, Automotive LD
1 524013  8  Sensor-CASSY 2 LD
1 739835  8  Kelvin-sensing cable, set of 2 LD
1 739004  8  DMM for electrical vehicles LD
1 739836 Milliohm meter LD
1 727293 Digital insulation tester LD
Connection leads and plugs
1 500854 Safety leads, set of 20 LD
1 6890822  8  Satz of 3 safety cable 4 mm, orange, 1 m LD
1 500595  8  4 mm branching bridging plug, red LD
Accessories
1 6890817 HV tool set LD
1 773108  8  Coupling / shaft end guard 0.3, transparent LD
2 610210 Warning sign "Dangerous electrical current" LD
1 739974 Lockable box for safety-relevant components (incl. 2 padlocks) LD
Personal protection equipment (PPE)
1 6676123  4  Roma safety goggles LD
1 739944 Insulating gloves 1000 V LD
10 6890816  8  Pair of cotton gloves LD
Extension "Charging station"
1 739948 Electric vehicle charging station LD
1 739951 Charging cable Mode 3, 3~ LD
1 739953 Test Adapter for Charging Stations LD
1 735315USB  8  USB/RS 485 interface converter LD
1 57746  4  Resistor, 1.5 kΩ, STE 2/19 LD
1 57736  8  Resistor, 220 Ω, STE 2/19 LD
1 57851  8  Diode 1N4007, STE 2/19 LD
1 57913  8  Toggle switch STE 2/19 LD
Spareparts and consumables
1 6890820 Service Disconnect LD
1 6890818 HV cables, set of 3 LD
1 6890819 HV cable LD
1 6890821 HV Safety Tape LD
1 6890816  8  Pair of cotton gloves LD
Literature
1 778827 LIT-digital: Electric mobility LD
Printed literature
1 775074DE  4  LIT-print: Vehicle high voltage trainer, German LD
1 775074EN  4  LIT-print: Vehicle high voltage trainer LD
1 775075DE  4  LIT-print: Private charging station, German LD
1 775075EN  4  LIT-print: Private charging station LD
1 775076DE  4  LIT-print: HV practical excercises, German LD

Articles marked with * are not essential, we do however recommend them to carry out the experiment.

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