Control of an Industrial Machine 0.3

VE6.4.1.2
Control of an Industrial Machine 0.3
Control of an Industrial Machine 0.3

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Description

System

The experiments are set up with experimental panels in the profile frame. The Profi-CASSY is used to control this technical controlled system and to record and analyse the measured values.

Learning objectives

Speed control with industrial DC machine.

Function

The technical controlled system is a DC motor operating at idle, which is loaded solely by its own fan and the bearing and brush friction. This is used to set up speed control in the first quadrant (active acceleration). Braking takes place passively, via the fan and friction losses. In addition to the measurements, the process is simulated using a PC. The WinFACT LD Edition software (734504) is used to numerically optimise the controller according to the ITAE criterion.

Target group

Training centres in trade and industry. Internship aimed at advanced training programmes at technical colleges and technical universities.

Previous knowledge

  • Knowledge of classical control engineering is required.

Themes

  • Technical controlled systems
  • Characteristic of the drive unit
  • Step response of an industrial machine
  • Technical controller
  • Controller dimensioning
  • Determination of controller parameters with PID Design Centre
  • Command control with PID controller
  • Fault control with PID controller
  • Determination of the controller gain from a batch run
  • Speed control with numerical optimisation according to ITAE

Components of equipment sets

1 773186 Compound machine, 0.3 LD
1 73402  8  Reference variable generator LD
1 73419 Gain and offset adjustment LD
1 734064N  8  PID digital controller net LD
Measuring devices
1 524016S2  8  Profi-CASSY Starter 2 LD
1 531583  8  * Multimeter METRAport 40 S LD
Literature
1 775755DE  4  LIT-print: Control of IMA 0.3, German LD
1 775755EN  4  LIT-print: Control of IMA 0.3 LD
Software and instructions
1 734502  4  WINFACT LD Starter (site license) LD
1 734501  4  WINFACT LD Starter (one computer) LD
1 734504 WINFACT LD Edition (one computer) LD
1 734505  4  WINFACT LD Edition (Site Licence) LD
Power supply
1 73422 Actuator 115...230 V/1 kW LD
1 72686  4  ** Stabilised power supply unit ±15 V / 3 A LD
Accessories
1 72609  4  ** Panel frame T130, two-level LD
1 72610  4  Panel frame T150, two-level LD
1 73106  4  Coupling, 0.3 LD
1 773108  8  Coupling / shaft end guard 0.3, transparent LD
1 773115 Machine base bench, 120 cm LD
1 773109 Tacho generator, 0.3 LD
2 50059  8  ** Safety bridging plugs, black, set of 10 LD
1 500592  8  ** Safety bridging plugs with tap, black, set of 10 LD
3 500644  8  ** Safety experiment cable, 100 cm, black LD
2 500604  8  ** Safety experiment cable, 10 cm, black LD
2 500640  4  ** Safety connecting lead, 100 cm, yellow/green LD
4 500641  8  ** Safety experiment cable, 100 cm, red LD
5 500642  4  ** Safety experiment cable, 100 cm, blue LD
Additionally required
0 PC with Windows 7/8/10 64 Bit Edition and one free USB interface

Articles marked with ** are additionally required.

Articles marked with * are not essential, we do however recommend them to carry out the experiment.

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